STjh robotic 500-vial filling isolator with an enclosed robotic processing arm

STJH-ASEPTIC-FILLING-ISOLATOR-ROBOTIC-500

Aseptic Filling Isolator 500 Vials per Hour Robotic

A robotic closed-vial line producing up to 500 units per hour with filling, stopper resealing and capping inside an isolator.

Up to 500 vials per hour
Six-axis robotic handling
Rapid material airlock

Request a Quote Browse Products

Product Introduction

The 500-vial platform replaces the manual handling emphasis of the small-batch unit with a six-axis robot. Nests enter through a rapid decontamination airlock; the robot changes among filling, laser and capping tools so scale-up does not require an open conventional vial path.

Key Features

Automated three-step closure

One robot fills through the stopper, exchanges tools for laser resealing and applies the final cap.

Single-use product route

A disposable fluid assembly reduces changeover work between compatible batches.

Grade C installation path

Integrated H2O2 decontamination supports placement in a lower-class background than the ISO 5 process zone.

Technical Parameters

Rated Output	Up to 500 closed vials/hour
Filling Volume	0.1-50 mL
Container Format	Closed vials organized in compatible nests
Robot	Integrated clean six-axis system
Dosing	Peristaltic pump with guided calibration
Process Steps	Filling, laser resealing and snap-fit capping
Material Airlock	Integrated H2O2 cycle, less than 20 minutes in the cited configuration
Installation Background	Grade C cleanroom arrangement
Product Path	Single-use aseptic fluid assembly
Customization	Nest format, batch controls, bulk connection, airlock loading and downstream isolated modules can be configured for the intended scale-up route.

Applications

Automated clinical production, viral-vector and plasmid filling, cell-bank containers and small commercial closed-vial campaigns requiring repeatable robotic handling.

Solutions for Your Application

Manual closed-vial filling no longer meets the planned batch output.Move the same closed-container principle to the six-axis platform rated for up to 500 vials per hour.

Automation must not require a long conventional changeover between small lots.Use nests, a single-use fluid path and robot tool exchange to simplify product and format transitions.

Available Options

Bulk aseptic connector, nest handling, filling recipe, cap feed, single-use assemblies and links to additional isolated processing modules may be specified.

Planning a Aseptic Filling Isolator 500 Vials per Hour Robotic specification?

Send us your dimensions, installation conditions, performance targets and required surface finish.

Talk to Our Team