STjh closed-vial aseptic filling isolator with a compact filling mechanism

STJH-ASEPTIC-FILLING-ISOLATOR-CLOSED-VIAL

Aseptic Filling Isolator Closed-Vial Small-Batch

A small-batch isolated filling platform for closed polymer vials, combining peristaltic dosing, stopper resealing and capping.

Up to 150 closed vials per hour
0.1-45 mL filling range
Integrated peristaltic dosing

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Introduction de produit

This entry-scale system keeps the vial functionally closed while a needle fills through the stopper, a laser reseals the puncture and a cap is applied inside the barrier. Its compact manual and semi-automatic workflow is intended for clinical or personalized products where changeover and low product loss matter more than high line speed.

Key Features

Closed-container process

Filling through the installed stopper reduces the open-container handling steps used by conventional vial lines.

External bulk-product connection

An aseptic wall port allows the product vessel to remain outside for cooling or mixing while liquid enters the chamber.

Low-utility installation

Catalytic H2O2 breakdown supports a plug-and-play arrangement using power and compressed air rather than a dedicated exhaust connection.

Paramètres techniques

Rated Output	Up to 150 closed vials/hour
Filling Volume	0.1-45 mL
Container Format	Ready-to-fill closed polymer vials
Dosing System	Peristaltic pump with integrated weighing cell
Closure Process	Needle fill, laser stopper reseal and snap-fit capping
Work Chamber	Grade A / ISO 5
Airflow	0.45 m/s ±20% downflow; 0.25 m/s standby
Filtration	Double H14 HEPA, nominal 99.995%
Power Supply	220-240 V AC, 50-60 Hz, maximum 3800 W
Customisation	Container size, single-use fluid path, airlock loading, process tracking and glove-testing options can be matched to the intended small batch.

Applications

Clinical fill-finish, cell and gene therapy intermediates, personalized medicines and early commercial lots using compatible closed-vial formats.

Solutions for Your Application

High-value clinical product can be lost during line startup and conventional changeover.Use the compact peristaltic platform and closed-vial workflow to keep the batch path short and format handling simple.

A new facility has limited HVAC capacity for an isolator exhaust.Configure catalytic H2O2 decomposition so treated air can be returned to the suitable host room arrangement.

Options disponibles

Closed-vial sizes, single-use transfer assemblies, rapid airlock fixtures, wireless glove testing and batch-data connections may be selected.

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