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Cleanroom Utility Systemen

Sauberer Steam Generator

A horizontal unfired generator that uses plant steam in a removable U-tube bundle to produce clean steam from separately treated feed water.
  • Indirect steam-to-steam separation
  • Serviceable horizontal U-tube bundle
  • Automat isierte Druck-und Niveau kontrolle

Produkteinführung

The Clean Steam Generator keeps the plant-steam circuit physically separate from the secondary water and clean-steam space. Primary steam condenses inside a removable U-tube bundle, transferring heat into RO, demineralized or otherwise suitably treated feed water held in the horizontal generator vessel. A level transmitter regulates make-up water while clean-steam pressure modulates primary heat input, allowing the packaged unit to follow process demand without introducing boiler-water treatment chemicals into the secondary steam path.

Key Features

Indirect unfired steam generation

Horizontal 316L secondary vessel

Removable U-tube heating bundle

Modulating primary-steam control

Continuous secondary-water level sensing

Dedicated clean-steam safety valve

Automatische Blowdown-Schnitts telle

Touchscreen alarms and remote signals

Lösungen für Ihre Anwendung

A clean-steam package must isolate boiler additives, control secondary-water inventory and remain serviceable while responding to changing sterilizer or direct-contact process demand.

Plant-steam treatment chemicals cannot enter a direct-contact processUse a closed primary U-tube bundle so only heat crosses into the separately supplied secondary water.
Intermittent sterilizer loads cause clean-steam pressure swingsModulate the primary-steam control valve from secondary pressure while retaining useful steam volume in the horizontal vessel.
Poor secondary-water control promotes carryover or low-level tripsRegulate make-up flow continuously from the vessel level transmitter and configure high- and low-level alarms.
Scale or fouling increases bundle inspection downtimeMatch feed-water quality and blowdown practice to duty, then withdraw the bolted U-tube bundle through the service end.

Typische Anwendungen

Healthcare autoclaves and washer sterilizersFood and beverage direct steam injectionCosmetic process-vessel heatingBioprocess equipment sanitizationAdditive-free clean humidification

Technische Parameter

Generator volume, U-tube area, clean-steam pressure, feed-water pressure, blowdown arrangement and control-valve duty are selected from the required load profile and available plant utilities.

Core Material316L stainless steel clean-steam vessel, U-tube bundle and secondary piping
Panel DickeGenerator shell typically 4.0–12.0 mm
Effektive BreitePackaged skid width typically 1400–2600 mm
Maximale LängeComplete packaged skid length typically up to 3050 mm
Stahl facing DickeKontroll gehäuse und Rutsch folie typischer weise 1,5-3,0mm
Kerndichte316L Edelstahl dichte ca. 8000 kg/m³
Thermische LeitfähigkeitEdelstahl 316L ca. 15 W/(m · K) bei Umgebungs temperatur
Oberfläche FinishPolished clean-steam wetted surfaces with satin-finished external stainless steel
Gemeinsamer TypBolted removable tube-bundle head, welded secondary piping and hygienic clamps at service instruments
CustomisierungVerfügbar je nach beabsichtigter Anwendung und Betriebsumgebung.

Verfügbare Optionen

RO or demineralized feed-water configurationPneumatic or electric primary control valveIntegrated feed-water pumpAutomatic conductivity blowdownFeed-water preheating or degassingClean-steam separatorInsulated vessel and hot piping

Planning a Clean Steam Generator specification?

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