Hands-off aseptic core
Robots complete container transport and critical setup tasks to reduce routine human intervention in the Grade A zone.
This platform advances from closed-vial-only production to common ready-to-use container families. Robots handle tub opening, singulation, two-head filling, stoppering and environmental-monitoring tasks, while 100% in-process control supports re-dosing and reduces loss during startup and run-down.
Robots complete container transport and critical setup tasks to reduce routine human intervention in the Grade A zone.
Recipe-based tooling supports nested vials, prefilled syringes and cartridges across the documented size ranges.
Crimping or robotic freeze-dryer loading can be added when the product presentation requires those downstream steps.
| Rated Output | Up to 1200 units/hour |
|---|---|
| Filling Volume | 0.1-50 mL |
| RTU Formats | Vials 2R-30R, syringes 0.5-10 mL and cartridges up to 10 mL |
| Filling System | Two-head peristaltic pump |
| In-Process Control | 100% dosage and closure inspection with re-dosing capability |
| Work Chamber | Grade A / ISO 5 |
| Filtration | H14 HEPA over the complete process area |
| System Height | Approximately 2.6-3.0 m depending on layout |
| Changeover | Recipe-based, tool-free format switching |
| การปรับแต่ง | Crimping, lyophilizer connection, closure feeding, gas flushing and outfeed can be selected for the intended RTU product portfolio. |
Clinical-to-commercial fill-finish for high-value biologics, ATMPs, orphan drugs and aseptic-toxic products supplied in multiple RTU container formats.
Lyophilizer interface, crimp module, vacuum stopper placement, closure gassing, magazine outfeed, renesting and digital production interfaces may be configured.
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