STjh RTU robotic filling isolator with multiple enclosed processing stations

STJH-ASEPTIC-FILLING-ISOLATOR-ROBOTIC-1200

Aseptic Filling Isolator 1200 Units per Hour RTU Robotic

A fully robotized RTU fill-finish platform for vials, syringes and cartridges at outputs up to 1200 units per hour.

Up to 1200 units per hour
Vials, syringes and cartridges
100% in-process control

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Introducción del producto

This platform advances from closed-vial-only production to common ready-to-use container families. Robots handle tub opening, singulation, two-head filling, stoppering and environmental-monitoring tasks, while 100% in-process control supports re-dosing and reduces loss during startup and run-down.

Características clave

Hands-off aseptic core

Robots complete container transport and critical setup tasks to reduce routine human intervention in the Grade A zone.

Multi-format RTU handling

Recipe-based tooling supports nested vials, prefilled syringes and cartridges across the documented size ranges.

Expandable process modules

Crimping or robotic freeze-dryer loading can be added when the product presentation requires those downstream steps.

Parámetros técnicos

Rated Output	Up to 1200 units/hour
Filling Volume	0.1-50 mL
RTU Formats	Vials 2R-30R, syringes 0.5-10 mL and cartridges up to 10 mL
Filling System	Two-head peristaltic pump
In-Process Control	100% dosage and closure inspection with re-dosing capability
Work Chamber	Grade A / ISO 5
Filtration	H14 HEPA over the complete process area
System Height	Approximately 2.6-3.0 m depending on layout
Changeover	Recipe-based, tool-free format switching
Customization	Crimping, lyophilizer connection, closure feeding, gas flushing and outfeed can be selected for the intended RTU product portfolio.

Applications

Clinical-to-commercial fill-finish for high-value biologics, ATMPs, orphan drugs and aseptic-toxic products supplied in multiple RTU container formats.

Solutions for Your Application

A dedicated line for each RTU container type would consume excessive space and capital.Configure one recipe-driven robotic platform for the required vial, syringe and cartridge formats.

Very small high-value batches cannot tolerate startup and dosage losses.Use two-head filling with 100% in-process control, re-dosing and loss-minimizing startup and run-down modes.

Opciones disponibles

Lyophilizer interface, crimp module, vacuum stopper placement, closure gassing, magazine outfeed, renesting and digital production interfaces may be configured.

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